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Gallery of existing projects

Digestate recycling project

Digestate is the material left over from the anaerobic digestion of biodegradable biogas plant feedstocks. Anaerobic digestion produces two main products: digestate and biogas.

Biogas Plant Bokiyma, Rivne region, Ukraine. The energy production process generates over 3,000 tonnes of digestate and 10,000 tonnes of fulvate, a liquid fraction. With proper processing technology, a high-quality organic fertilizer is produced.

The resulting fertilizer is universal - suitable for all types of soil, has neutral acidity, increases the content of humus in the soil and contains a full range of macro- and microelements, NPK and organic compounds.

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Restoring soil fertility in Qatar

In autumn 2019 we carried out comparative field trials of our own organic fertilizers in Qatar, at the Umm Ghuwallina farm . We grew Rhodes grass, punicam, and oilseed moringa. Comprehensive research results showed conclusively the effectiveness of creating fertile soil in place of sand and broken stone. The Rhodes grass, for example, can be harvested 12 times a year, with a growing cycle of 24 days.

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Vietnam

Starting in 2019, dewatered sapropel is supplied to Vietnam for further production of organic soil formers based on compost from chicken manure and pig manure. The resulting product is working effectively in macadamia nut (Macadamia) and citrus fields. The next step is to set up a workshop for the production of liquid potassium humates.

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The Chernobyl experiment

Organic Invest LLС conducted a series of experiments from 2017 to 2021 on technology to prevent radionuclide contamination from penetrating agricultural products. This work relates to the field of land remediation and rehabilitation by creating organic-mineral compositions (OMC) based on natural modified materials that contain sapropel, zeolite, biohumus and glauconite, and their practical application to improve the quality of life of people in radionuclide-contaminated areas.

 

Disclosure of the "soil-plant" interaction system, which causes radionuclide contamination of foodstuffs, is one of the main actions aimed at reduction of human dose burdens.

The main radionuclides whose increased content in soils causes radioactive contamination of agricultural products are 137Cs and 90Sr that have high migration ability in light soils.

The purpose of the scientific experiments is to create the organic soil-radiological protector to decrease the 137Cs  ta 90Sr migration into vegetable crops under the typical conditions of areas of radiological contamination.

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Experiment on creation of an organic substrate - soil-forming agent with radiological protector qualities in the Chernobyl NPP Exclusion Zone together with the State Specialised Enterprise "Eco-Centre"

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Turkey

In the spring of 2021, BİO İNVEST TARIM A.Ş. was established. In order to produce organo-mineral pellets. The production capacity is 2,800 tonnes of pellets per year.

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Bulgaria

In the autumn of 2020, the biggest project to date, Organic Invest Bulgaria, was launched. To date, the largest chicken manure processing plant in Bulgaria with an annual capacity of 14,000 tons, compost and soil mixture production of 6,000 tons, organic pellet production of 3,600 tons and biochar production from plant waste of 320 tons annually have been established in the village of Draganovo.

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Individual project. Complete set of equipment for the production of trichograms

National Bio Entomological Laboratory for Mass Industrial Trichogramma Cultivation           

Project objective: Establishment of the first Agricultural Entomophage Laboratory in Bulgaria.

Annual production: 250 - 300 kg of Trichogramma and other entomophages.

Project time : 8 months. Capex 2.5 million euros

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Sapropel production technology

The project was implemented by Ukrainian Organics / Volynsaprofos. The plant was built in 6 months. Annual production of dewatered sapropel is 20,000 tonnes with the possibility of increasing.

Part #1 – sapropel extraction

Sapropel extraction is carried out by means of modern technological equipment used for raw material removal.  

 

Most of the companies use traditional methods of cleaning lakes, which has negative influence on the aquatic ecosystem:

 

•Pumping of sapropel onto the water body bank. This accumulates excessive amounts of sediments on the ground which kills all life on the given piece of land,

•In the process of pumping the organic matter from the lake bottom, fish, shellfish and other inhabitants are pumped to the surface an die,

•Excessive pumping of  water together with sapropel (approximately 90 m3 of water comes out to receive 20 m3 of sapropel). Drainage of water back into the lake washes away additional nutrients and dirt from the land, which can further contaminate the water reservoir.  

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Technology of  project «Ukrainian Organics», provides opportunity to extract sapropel from under the bottom layer of the lake (5 – 15 meters underground). This technique does not render negative influence on the aquatic life and preserves ecosystem of the pond, does not pomp needless water – takes only the sediments and does not destroy the ecosystem of the lake’s bank.  

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Part #2 – Initial Dehydration

Designed for dewatering, separation and washing
 

The complex "decanter centrifuge", manufactured by GEA Westfalia Separator Systems GmbH (Germany) (www.westfalia-separator.com).

 

This deep-pond decanter centrifuge has been customized for clear clarification and dewatering in chemical and mineral processing applications. The solid-wall bowl has a cylindrical section for efficient clarification of the liquid and a conical section for drying the solids. Due to the centrifugal forces, the solids are flung onto the inner bowl shell and are transported by the scroll to the solids discharge. On decanter type dryMaster series, the clarified liquid is discharged under pressure by use of a centripetal pump. CIP - compatability of the decanter can be assured. The housing consists of a frame with supporting feet, protective plates and catchers for the discharged phases.

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Part #3 – processing of sapropel

After the sapropel is extracted safely from the lake bottom it is piped to the factory premises, located on the bank for further processing into organic fertilizer.

 

Ukrainian Organics cooperates with leading institutes and laboratories in Ukraine and abroad in the field of agriculture and developed its own technologies for producing organic fertilizers based on sapropel.

 

General process of sapropel treatment includes such steps:

1.Mixing sapropel with heated peat and/or coconut fiber (coir). This allows to balance the nutrients of the future fertilizer and also to further dehydrate the mass to 75%,  

2.If required and based upon client request, organic NPK (nitrogen, phosphorus, potassium) components, or glauconite, natural zeolite, leonardite can be added to the fertilizer,

3.The fertilizer is ready to use and is packed into Big Bags or other packaging upon client demand.

4.Production of liquid humate based on sapropel – Saprogumat.

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ORGANIC CLUSTER - FERTILIZER DESIGNER

© ORGANIC CLUSTER - FERTILIZER DESIGNER, 2022.

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